Installation Help
Step-by-step installation guidance for fuel dispensers, submersible pumps, tanks, piping, and petroleum system components. Get it installed right the first time.
Installation Process
Follow this general workflow for any petroleum equipment installation. Always defer to the manufacturer's manual for model-specific instructions.
Review the Manual
Before starting any installation, read the manufacturer's installation manual for your specific equipment model and serial range. Verify all parts, tools, and materials are on hand.
Prepare the Site
Ensure the installation area is clean, de-energized, and meets all code requirements. Verify conduit routes, piping runs, and containment are ready before positioning equipment.
Install & Test
Follow the manufacturer's step-by-step procedure. After installation, perform all required tests — pressure, leak detection, electrical continuity — before putting the system into service.
Need Help? Contact Us
If you encounter an issue during installation or need clarification on a manual, contact our team with your equipment model and serial number. We can provide technical guidance or source the correct parts.
Guides by Equipment Type
Select the equipment category to find relevant installation guidance, brand-specific documentation, and best practices.
Fuel Dispensers
- Dispenser mounting and leveling on island
- Hydraulic and meter module installation
- Electronic head wiring and configuration
- Hose, nozzle, and breakaway assembly
Submersible Pumps
- Pump column and drop pipe assembly
- Motor wiring and control box hookup
- Check valve and line leak detector installation
- Start-up, priming, and flow verification
Tanks & Containment
- Underground tank setting and backfill procedure
- Spill bucket and fill cap installation
- Sump and interstitial monitoring setup
- Overfill prevention valve installation
Valves, Fittings & Piping
- Shear valve installation at dispenser base
- Flexible connector and rigid piping transitions
- Ball valve and check valve placement
- Pipe thread sealing and torque specifications
Electrical & Controls
- Conduit routing and hazardous area classification
- Control box mounting and wiring diagrams
- Emergency shutoff circuit installation
- Grounding and bonding requirements
Tank Monitoring & ATG
- ATG console mounting and power supply
- Probe installation and tank calibration
- Sensor wiring and alarm configuration
- Communication setup (RS-232, TCP/IP, modem)
Need installation help for equipment not listed? Contact our team with your equipment model and serial number and we will provide the correct installation documentation and guidance.
Installation Best Practices
Follow these guidelines to ensure a safe, code-compliant, and reliable installation.
Always Follow the Manufacturer's Manual
Generic installation advice is no substitute for the manufacturer's specific instructions. Every model has unique torque specs, wiring configurations, and assembly sequences. Use the correct manual for your exact model and serial range.
Verify All Components Before Starting
Unpack and inventory every part before beginning installation. Confirm part numbers match the bill of materials in the manual. Starting installation with missing parts causes delays and can compromise the system.
Use Proper Thread Sealant and Torque Values
Petroleum-rated thread sealant (e.g., Teflon tape or pipe dope approved for fuel) must be used on all threaded connections. Over-tightening cracks fittings; under-tightening causes leaks. Follow the manual's torque specifications exactly.
Test Before Putting Into Service
After installation, perform all required tests — hydrostatic pressure test, line leak detector test, electrical continuity, and ATG verification — before introducing fuel. Document all test results.
Ensure Proper Electrical Classification
Petroleum equipment is installed in classified hazardous locations (Class I, Division 1 or 2). All electrical work must comply with NEC Article 514 and local codes. Only use listed and approved equipment and wiring methods.
Notify Regulatory Agencies When Required
Many states require advance notification or permits before installing or replacing UST system components. Check with your state environmental agency and local fire marshal before beginning work.
All petroleum equipment installation must be performed by a licensed technician. Improper installation can result in fuel leaks, fire hazards, environmental contamination, and regulatory violations.
Installation FAQs
Answers to the most common installation questions from petroleum equipment operators and contractors.
In most jurisdictions, yes. Installing or replacing major UST system components — dispensers, submersible pumps, piping, tanks — requires notification to your state UST program and often a permit from the local fire marshal. Requirements vary by state, so always check before starting work.
No. All petroleum equipment installation must be performed by a licensed and qualified technician. Improper installation creates serious safety hazards including fuel leaks, fire, and environmental contamination, and will void equipment warranties and violate regulatory requirements.
Common requirements include a torque wrench, multimeter, level, thread sealant rated for fuel, conduit and fittings for hazardous locations, flexible connectors, and the manufacturer's installation kit. Always refer to the specific manual for a complete bill of materials.
A straightforward pump replacement by an experienced technician typically takes 2–4 hours including testing. New installations with piping and electrical work can take a full day or more depending on site conditions and code requirements.
Required tests vary by component but commonly include: hydrostatic pressure test on piping, line leak detector test, electrical continuity and ground fault testing, ATG probe calibration verification, and a full functional test of the dispenser or pump. All test results must be documented.
Absolutely. Contact our team with your equipment manufacturer, model number, and serial number. We will confirm the correct installation parts, fittings, and accessories — and can ship them before your scheduled installation date to minimize downtime.
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